Case Study: Neptune Diesel House
Locomotive Systems & Facility Design
High-Level Impact
Successfully delivered 5.2 Million LKR in yearly savings through an innovative Integrated Oil Recovery System and engineered a high-efficiency 500 Sqm facility layout.
Project Metadata
- CategoryMechanical Engineering / Sustainable Design
- ClientNeptune Diesel House
Core Components
AutoCAD (Layout & System Design)
Integrated Oil Purification Circuit
Common Rail Injection Testing Hardware
Workflow & Ergonomic Movement Mapping
5S Zoning & Tool Categorization
ROI & Feasibility Investment Modeling
Business Objectives
Engineer an integrated oil purifying and recovery system
Design and implement a new 500 Sqm facility layout
Manage commissioning of common rail engine testing machines
Implement 5S lean methodologies across repair zones
Execute TPM and PM strategies for locomotive testing assets
Improve facility ergonomics and environmental conditions
Solution Design
"Managing locomotive maintenance and repair operations while concurrently leading high-impact special projects related to capital equipment commissioning and sustainable facility design. Key focus on reducing industrial waste and optimizing technical workflows for diesel engine pumps and injectors."
End-to-End Project Execution: Research & Cost Evaluation → Engineering Design (AutoCAD) → Material Procurement → Installation → FAT/SAT Commissioning → Technician Training & SOP Development.